Views: 222 Author: Julia Publish Time: 2025-03-12 Origin: Site
Content Menu
● Introduction to Sintered Stone
● Innovations in Sintered Stone Production
>> Advanced Printing Techniques
● Applications of Sintered Stone
>> 1. What is the difference between porcelain and sintered stone?
>> 2. How is sintered stone made?
>> 3. What are the advantages of using sintered stone?
>> 4. Can sintered stone be customized?
>> 5. Is sintered stone environmentally friendly?
China has become a global leader in the production of porcelain sintered stone slabs, a material that combines the aesthetic appeal of natural stone with the durability and versatility of modern technology. This article will delve into the manufacturing process of these slabs, highlighting the key steps, technologies, and innovations that make them so popular worldwide.
Sintered stone, often referred to as "Yan Ban" in Chinese, is a revolutionary material made from natural stone powder, feldspar, and other minerals. It is produced using advanced technologies that mimic the natural formation of stone, but with enhanced durability and functionality. Unlike traditional porcelain, sintered stone is more robust and can withstand high-intensity machining processes such as cutting, drilling, and polishing without compromising its integrity.
The production of sintered stone begins with the selection of high-quality raw materials. These typically include natural stone powder, feldspar, quartz, silica, clays, and natural pigments. The choice of materials is crucial as it affects the final product's color, texture, and durability.
The manufacturing process involves several key steps:
1. Material Preparation: The raw materials are carefully mixed and ground into a fine powder to ensure uniformity and consistency.
2. Material Forming: The powder mixture is then pressed into slabs using a hydraulic press that exerts over 36,000 tons of pressure. This step is crucial for achieving the desired density and structure.
3. Surface Treatment: After pressing, the slabs undergo surface treatment, which may include digital inkjet printing to achieve realistic textures and patterns.
4. Sintering: The slabs are then fired in a kiln at temperatures exceeding 1200°C. This process, known as sintering, bonds the particles together without the need for adhesives, creating a dense and ultra-durable slab.
5. Finishing: After sintering, the slabs are cooled, polished, and inspected for quality before being packaged for distribution.
China has been at the forefront of innovations in sintered stone production, adopting cutting-edge technologies to enhance efficiency, quality, and design flexibility.
One of the most significant advancements is the adoption of SACMI Continua+ technology, which allows for continuous compaction and production of sintered stone slabs. This technology eliminates the need for batch processing, significantly increasing production speed and efficiency while maintaining high-quality standards.
Modern printing techniques, such as NDD inkjet printing, enable the creation of highly realistic textures and patterns on sintered stone surfaces. This allows manufacturers to mimic the appearance of natural materials like marble and wood with remarkable accuracy.
Sintered stone is versatile and can be used in various applications, including:
- Kitchen Countertops: Its durability and resistance to heat and stains make it an ideal choice for kitchen countertops.
- Flooring: It can withstand heavy foot traffic and is suitable for both residential and commercial flooring projects.
- Wall Cladding: Its aesthetic appeal and durability also make it popular for wall cladding in interior and exterior designs.
China's porcelain sintered stone slabs have revolutionized the construction and design industries with their unique blend of natural beauty and modern durability. The manufacturing process, which involves advanced technologies like SACMI Continua+ and NDD inkjet printing, ensures high-quality products that meet international standards. As demand for these materials continues to grow, China remains a leader in innovation and production, offering a wide range of designs and applications at competitive prices.
Sintered stone and porcelain both undergo high-temperature firing, but they differ in raw materials and manufacturing processes. Sintered stone uses natural stone powder and minerals, while porcelain is made from clay, silica, feldspar, and flint. Sintered stone is generally more durable and resistant to heat and stains.
Sintered stone is made by pressing a mixture of natural stone powder and minerals into slabs using high pressure, followed by firing at temperatures over 1200°C to achieve a dense and durable structure.
Sintered stone offers superior durability, heat resistance, stain resistance, and low maintenance requirements compared to traditional materials. It can also mimic the appearance of natural stone with high accuracy.
Yes, sintered stone can be customized in terms of size, thickness, color, and texture. Modern printing techniques allow for a wide range of designs and patterns.
Sintered stone is considered environmentally friendly as it is made from natural materials and does not require adhesives or resins in its production process. Additionally, it is durable and long-lasting, reducing the need for frequent replacements.
[1] https://petrosstone.com/porcelain-vs-sintered/
[2] https://www.foshansourcing.com/top-10-sintered-stone-manufacturers-in-china-2/
[3] https://lbsinteredstone.com/sintered-stone-countertop-fabrication-and-installation/
[4] https://www.made-in-china.com/products-search/hot-china-products/Sintered_Stone.html
[5] https://vastastone.com/sintered-stone-innovative-techniques/
[6] https://wificeramics.com/sintered-stone.html
[7] https://sctile.com/chinese-sintered-stone/
[8] https://www.youtube.com/watch?v=Q3pchX9YSmo
[9] https://chinaceramicstile.com/production-and-application-of-sintered-stone-in-china/
[10] https://www.youtube.com/watch?v=4ueJR0ZVLzU
[11] https://jts-ceramics.en.made-in-china.com/product/ZAIpWdCPfuhl/China-Sintered-Stone-1200X2700-Large-Format-Porcelain-Tiles-for-Staircase.html
[12] https://georgebuildings.com/sintered-stone/
[13] https://www.youtube.com/@DiTuo_porcelain_slab
[14] https://www.youtube.com/watch?v=1d8Bd26aBFM
[15] https://www.youtube.com/watch?v=eUz90Ng2wGk
[16] https://www.made-in-china.com/products-search/hot-china-products/Porcelain_Slab_Sintered_Stone.html
[17] https://wificeramics.com/sintered-stone-guide/
[18] https://lbsinteredstone.com/are-chinese-sintered-stone-slabs-safe/
[19] https://www.srsstone.com/sintered-stone/porcelain-artificial-sintered-stone.html
